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Traditional brush drying equipment removes moisture from the surface of bottles and cans through physical contact. However, this method has some disadvantages that cannot be ignored. First, the brush is in direct contact with the surface of the container, which can easily damage the bottles and cans that have been labeled. Labels may be scratched, torn, or even fall off during transportation and storage. This not only affects the appearance of the product, but may also lead to the loss of label information and affect the brand image.
In addition, the wear problem of the brush is also a major concern. The brush will gradually wear out during frequent use, causing the bristles to deform or even fall off. This wear not only reduces the drying efficiency, but also requires frequent replacement of the brush, increasing maintenance costs. Moreover, the bristle debris produced by brush wear may pollute the production environment, especially in the pharmaceutical industry, and this pollution is unacceptable.
Advantages of air knife dryers
The design concept of the air knife dryer is to use high-speed airflow to blow moisture off the surface of bottles and cans, rather than relying on physical contact. This non-contact drying method fundamentally solves the problems of traditional brush drying equipment.
First, air knife dryers use high-speed, directional airflow to quickly blow moisture off the surface of the container, avoiding damage to the label caused by physical contact. This means that the label can remain intact, reducing the risk of falling off during production, transportation and storage. This advantage of air knife dryers is particularly important in the beverage industry, because beverage bottles and cans often need to be dried quickly on high-speed production lines, and the integrity of the label directly affects consumers' purchasing decisions.
Secondly, air knife dryers have no wearing parts and no brush wear. This not only extends the service life of the equipment, but also significantly reduces maintenance costs. At the same time, air knife dryers do not have the risk of generating bristle debris, and the production environment is cleaner, which is particularly suitable for the pharmaceutical industry, which has extremely high hygiene requirements.
Air knife dryers are widely used in various beverage, alcoholic and pharmaceutical production lines. In these industries, bottles and cans usually enter the drying stage immediately after labeling. Air knife dryers can quickly and effectively remove surface moisture, ensuring that labels are firmly adhered and are not affected by humid environments. At the same time, due to the high efficiency and low energy consumption of air knife dryers, it is also an ideal drying equipment for canning production lines.
Air knife dryers not only have obvious advantages in label protection, but also perform well in energy consumption and efficiency. Compared with traditional brush drying equipment, air knife dryers have lower energy consumption and more economical operating costs. This is mainly due to the use of advanced airflow control technology in air knife dryers, which allows the airflow to be concentrated in the area that needs to be dried, avoiding energy waste.
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