How can beverage canning machines cope with the filling challenges of high-viscosity sauces?

1. Challenges of filling high-viscosity sauces
High-viscosity sauces usually have strong resistance to flow, especially when the temperature is low or the material itself has high viscosity, the filling process is easily affected. Traditional filling technologies, such as gravity filling or pump filling, often cannot efficiently deal with this type of material. The sauce may not flow smoothly due to its strong viscosity, and may even cause unstable filling volume or excessive waste.

2. Piston filling system of beverage canning machine
In order to meet these challenges, the drink canning machine adopts a piston filling system. This system pushes the material into the container in a mechanized way, effectively overcoming the problem of poor flow of high-viscosity materials. In this equipment, the piston is precisely moved by pneumatic control, and the stroke of the piston is precisely controlled during each filling, so as to ensure that the amount of sauce in each container is consistent and there will be no too much or too little.

Advantages of the piston filling principle
Piston filling technology can provide sufficient driving force, so that high-viscosity sauces can overcome the resistance caused by viscosity and enter the container smoothly. Compared with other filling methods, piston filling can ensure the smooth flow of materials without changing the state of the materials.

The piston filling system can accurately control the amount of material filled each time according to the set parameters. In the filling process of high-viscosity sauces, precise control allows each container to get the same filling amount as other containers, thereby ensuring the consistency and quality of the product.

After filling, the piston in the Drink canning machine will automatically suck back the excess sauce through the automatic back suction function, which can avoid the waste of sauce. This function is particularly important in the filling process of high-viscosity sauces. It not only reduces material waste, but also helps to reduce production costs.

3. Combination of automatic control and pneumatic system
Drink canning machine combines a pneumatic triplex system, which can provide stable compressed air so that each action of the piston filling system can be accurately executed. The precise control of the pneumatic system can effectively avoid uneven filling caused by air pressure fluctuations and ensure the smooth filling process of high-viscosity sauces. For high-viscosity materials, stable air pressure can ensure the uniform flow of sauces and avoid blockages or unsmoothness.

4. The system is highly adaptable and can meet the needs of a variety of high-viscosity sauces
The design of the beverage canning machine is highly adaptable and can handle sauces of different viscosity grades. Whether it is relatively viscous ketchup and salad dressing, or thicker jams and syrups, the equipment can accurately complete the filling task. By adjusting the piston stroke and air pressure, the Drink canning machine can meet the different needs of materials from low viscosity to high viscosity, ensuring that the filling process of all materials can achieve accurate filling volume and ideal production efficiency.

5. Balance between high-speed production and filling accuracy
Another important feature of the Drink canning machine is its high-speed production capacity. Although the filling process of high-viscosity sauces is complex and demanding, the design of the equipment can maintain a high production speed while ensuring filling accuracy. This advantage enables the equipment to provide efficient filling solutions in large-scale production. The design of the synchronous hook chain conveyor system enables the container to be smoothly and quickly transported to the filling and sealing position, further improving the overall production efficiency.